Why is plywood stronger than solid wood?

Plywood is stronger than solid wood in structure because the layers of veneers are glued at right angles to each other, so every weighed layer perfectly distributes weight and therefore makes the plywood less prone to cracking, warping, or even splitting.

Is plywood suitable for furniture?

Plywood is a great choice for furniture. It's quite strong and solid for functional pieces like tables, cabinets, and wardrobes as well as for decorations.

Can plywood be applied outdoors?

Plywood that is used outdoors are of several types like marine plywood and BWP-grade plywood that resists moisture and varying weather conditions.

Which is the Best Plywood for Doors?

November 12, 2024

Choosing the right type of plywood for the door is important as it affects the strength, functionality of one's home. A door is subjected to heavy wear and tear, different weather conditions, moisture, and changes in temperature in some areas. The best type of plywood one selects can make a difference as to how well the door works over a period of time.

Best Types of Plywood for Doors

Choosing the right plywood for doors is crucial for durability, strength, and resistance to environmental factors. This guide explores top plywood types to ensure long-lasting and functional doors.

Marine Plywood: The Ultimate Water-Resistant Solution

Marine plywood is one of the best plywood for door applications, especially in wet conditions where there is exposure to water and humidity. It is engineered by bonding hardwood veneers with waterproof adhesives to prevent warping and bending. It's made to resist moisture. Marine plywood is perfect for exterior doors and for use in bathrooms, kitchens, or entryways. This type of door is durable with strength and resistance, thus giving long-lasting performance. Being an all-weather door solution, marine plywood ensures doors stay strong and refuse to budge to a change in environmental conditions.

BWP Grade Plywood: Boiling Waterproof Excellence

Boiling Waterproof or BWP plywood is again one of the best plywood for doors that is highly resistant to water and can withstand extreme moisture plus high temperatures. This plywood is ideal for doors that require extra durability and moisture resistance. BWP plywood is designed to stay durable without bending, cracking, or splintering. The door remains in excellent condition for years to come and is perfect for exterior as well as interior applications. Like all marine plywood grades, this BWP plywood is one of the best plywood for doors that is highly water-resistant and is best used in doors leading to bathrooms, kitchens, or other areas in which it gets exposed to water or steam.

Commercial Plywood: Budget-Friendly Option

Commercial plywood is a practical solution when considering affordability for interior doors. It is not resistant to water like marine or BWP plywood but is a good option for door applications in dry areas if budget is a constraint.

Factors to Consider Before Choosing Plywood for Door

There are several important considerations when choosing the plywood for your door. They are necessary to guarantee that your door will look good as well as endure the wear-and-tear of normal use and the effects of the environment.

Door Location (Interior or Exterior)

Location of the door will determine the type of plywood for doors you will need. Exterior doors will be exposed to sunlight, rain and dust and should therefore be made out of a sturdier, weather resistant and waterproof plywood, such as marine or BWP-grade ply for door. If you are working with an interior door in a dry location, you can use more economical varieties such as commercial plywood.

Moisture and Humidity Exposure

To avoid swelling, warping and fungal decay, you will want to use moisture-resistant plywood for doors located near bathrooms, kitchens, or exterior areas. In these types of conditions, marine plywood and BWP-grade plywood are your best choices.

Strength and Durability

Doors that are used frequently or require additional security should be made from a strong long lasting ply for door varieties. BWP and marine-grade ply provide great strength and durability properties under conditions that cause stress on the material.

Plywood Grade

The ply grade or quality indicates strength, performance or bonding ability, and resistance, when selecting ply for door make sure it has an appropriate grade for your application. Choose a higher grade ply for door to ensure greater durability and reduced maintenance.

Ply Thickness

The ply thickness for doors is a crucial consideration when evaluating the structural integrity of the door. For the majority of interior doors a ply thickness of 30 – 35 mm is adequate, for more secure exterior doors or external doors, you should consider thicker sheets.

Termite and Borer Proof

An important oft-overlooked factor is pest proofing. Ensure the ply for a door that you are purchasing/studying is treated to prevent termites and borers – you do not want to invest in a material that has long term internal damage that compromises the lifespan of your door.

Environmentally Certified

Eco-conscious customers should look for certifications such as E1, CARB or FSC. These certifications indicate that the plywood for a door complies with global environmental and quality standards, therefore affording you the opportunity to provide a more sustainable home.

Brand Value and Warranty

Reputed brands such as Royale Touche not only offer happier colours but they also produce high performance ply for door components backed by a manufacturer warranty! Choosing a brand you trust offers you peace of mind, quality and value for your money!

How to Maintain Plywood Doors

Proper maintenance and care will assist in the longevity of your plywood for doors! Here are some contributions to maintenance:

Regular cleaning

Clean your ply door with a clean, soft moist cloth and mild soap or cleaner on a regular basis. You do not want to use harsh chemicals!

No soaking or excess water

Avoid soaking or putting the edges of the door in standing water (unless the ply for the door is marine ply).

Polishing or laminating

Polishing or laminating your surface will not only protect it but it will also offer that nice glossy, finished appearance.

Weather stripping

Weather stripping should be used on external doors to keep moisture, dust and bugs out of your door.

Pest inspections

Regularly check for the presence of termites or borers, and if evidence is found treat immediately.

Regularly caring for your ply for doors will ultimately maintain the appearance and purpose in a way that keeps them looking fine for years to come.

Key Considerations When Choosing the Best Plywood for Door

Choosing a plywood for a door is not only about considering the type and thickness but the overall exposure to the environment. For exterior doors, prioritize plywood that offers weather resistance against changes in temperature and humidity. It is ideal to choose marine or BWP-grade plywood in moisture prone areas like the kitchen and bathroom. While BWP and marine plywood offer premium benefits, commercial plywood can serve as a cost-effective option for dry, low-impact areas.

Choosing the Right Thickness for the door

One must consider the thickness of the door when selecting plywood for the door. A sheet between 30 and 35 mm will suffice most interior doors, as this will provide ample strength needed to withstand day-to-day grinds. More importantly, for exterior doors or those who need added security, it would be prudent to use a plywood sheet of greater in thickness for more durability.

The right choice of plywood to be used for the door depends on the needs, the area where the door will be, and the budget. If it's moisture-prone, then marine plywood or BWP-grade will be the best as it is water-resistant. If you are looking for appeal and premium look and feel, choose Royale Touche for plywood and luxury laminates to give your doors the finish you desire.

Why Choose Royale Touche Plywood for Doors?

Selecting the best ply for door manufacturing is important and Royale Touche is an industry leader in quality, design and reliability. The ply for doors is manufactured using advanced technology and superior quality materials for maximum performance and durability. Here are the key reasons to consider Royale Touche:

Excellent Moisture Proofing

The BWP and marine ply grades for a door are specifically designed for humid and wet environments without delamination or warping.

Excellent Strength & Durability

The ply for doors provides excellent durability and is manufactured with quality hardwood veneers and waterproof adhesives.

Finish quality

Royale Touche is well known due to the quality finish and richness of the veneer surface, adding a luxury appearance to your doors without compromising on performance.

Termite & borer proof

All products are chemically treated for long term protection against pest infestations.

Sustainable manufacturing process

Royale Touche has sustainable practices that result in eco-certified products, with minimal waste reducing the impact on the environment.

Warranties and brand reputation

The best ply for door options are backed by a generous warranty, and supplemented by years of brand trust.

Whether you need a quality entry door or the right bathroom door, Royale Touche can help with the right ply for doors that maximise performance, protection and prestige.

Frequently Asked Questions

Do bathroom doors require marine plywood?
Marine plywood is one of the best plywood for doors in bathrooms due to excellent water-resistant properties. Designed to withhold moisture and humidity, the bathroom door won't warp nor swell over time.

What's the difference between BWP-grade plywood and marine plywood?
BWP-grade plywood and marine plywood present very high water resistances. However, marine plywood is relatively better than BWP for an area that's constantly moist, such as exterior doors. This type of plywood is suitable for wet areas but also appropriate for areas with limited moisture.

Is flexible plywood suitable for exterior doors?
Flexible plywood is ideal for application in interior doors in creative, curved designs. It can be used in external doors when adequately treated and finished. Make sure to install the plywood in areas that will not be exposed to moisture.